What is a flare washer?

Answered by Andrew Fritz

A flare washer is a crucial component in creating a secure metal on metal connection, especially when using swivel nut sets like those found on CO2 regulators. As a sommelier and brewer, I've encountered numerous situations where these washers have played a vital role in preventing leaks and ensuring a tight connection.

The purpose of a flare washer is to provide a seal between two metal surfaces, allowing for a secure and leak-free connection. When connecting two metal components, such as a CO2 tank and a regulator, it's essential to have a washer that can withstand the high pressure and maintain a tight seal.

Flare fittings are commonly used in situations where a metal-to-metal connection is required, particularly in gas or liquid systems. These fittings consist of a male threaded end and a female swivel nut, which allows for easy installation and disassembly. The flare washer is placed between the male and female ends, forming a seal that prevents any gas or liquid from escaping.

The washer itself is typically made of a soft and pliable material, such as rubber or nylon. This flexibility allows it to conform to the surfaces of the metal components, ensuring a tight fit. The washer also acts as a cushion, helping to absorb any vibrations or movement that may occur during operation.

One of the advantages of using a flare washer is its ability to withstand high pressure. CO2 regulators, for example, often operate at pressures of up to 60 psi or more. The washer's design and material composition ensure that it can handle these pressures without deforming or leaking.

In my experience, I have found flare washers to be incredibly reliable in preventing leaks. I recall a time when I was setting up a new kegerator system. As I connected the CO2 tank to the regulator, I noticed a small hissing sound coming from the connection. Upon closer inspection, I realized that the flare washer was worn out and needed to be replaced. Once I installed a new washer, the connection became completely secure, and the leak was eliminated.

To ensure a proper seal, it's important to use flare fittings and washers on all metal-to-metal connections. This is especially crucial when dealing with gas systems, as even a small leak can result in a significant loss of gas or even pose safety risks.

A flare washer is a critical component in creating a secure metal on metal connection. Its purpose is to provide a tight seal between two metal surfaces, preventing any leaks or loss of gas or liquid. Flare washers are commonly used in gas and liquid systems, such as CO2 regulators, and are designed to withstand high pressures. By using flare fittings and washers, you can ensure a reliable and leak-free connection, providing peace of mind and optimal performance in your or other applications.