To make a keggle, you will need a few key components and tools. The main piece you'll need is a 15.5-gallon Sankey-style keg, also known as a half-barrel keg or a 59-L keg. This will serve as the base for your keggle.
In addition to the keg, you'll need a weldless kettle fitting kit. This kit is necessary unless you have welding skills or access to a local welding shop that can help with the conversion. The weldless fitting kit typically includes a ball valve, a bulkhead fitting, and a thermometer. These components will allow you to control the flow of liquid and monitor the temperature of the contents inside the keggle.
To convert the keg into a keggle, you'll need some basic power tools such as a drill and a step bit. The step bit is essential for drilling holes into the keg to accommodate the fittings. It's important to follow the instructions provided with the weldless fitting kit and use the appropriate drill bit size for each hole.
Here is a step-by-step guide on how to make a keggle:
1. Prepare the keg: Ensure that the keg is empty and clean. Remove any residual beer or other liquids from the keg. You may need to remove the spear (the internal component that dispenses the beer) if it's still present in the keg.
2. Mark the hole locations: Use a marker or tape to mark the spot where you want to drill the holes for the fittings. The most common positions are near the bottom for the ball valve and slightly higher up for the thermometer.
3. Drill the holes: Attach the appropriate size step bit to your drill. Start drilling at a slow speed and gradually increase the speed as you penetrate the metal. Be careful not to apply excessive pressure, as this can cause the bit to slip or damage the keg. Drill the holes according to the marked locations.
4. Install the fittings: Follow the instructions provided with the weldless fitting kit to assemble the ball valve, bulkhead fitting, and thermometer. Insert the fittings into the drilled holes and tighten them securely. Ensure that the ball valve is oriented correctly for proper liquid flow control.
5. Test for leaks: Fill the keggle with water and check for any leaks around the fittings. If you notice any leaks, tighten the fittings further or make any necessary adjustments to ensure a watertight seal.
Once you have successfully converted the keg into a keggle, you can use it for various brewing purposes. The keggle provides a larger volume capacity than traditional brewing kettles, allowing you to brew larger batches of beer or other beverages.
It's worth noting that while the process of making a keggle may seem straightforward, it does require some technical skills and precautions. If you're not comfortable with power tools or the conversion process, it's recommended to seek assistance from someone with experience or consult a professional.
Making a keggle is a rewarding project that can enhance your brewing capabilities and bring new possibilities to your homebrewing endeavors.