What do distilleries do with old barrels?

Answered by Charles Pate

Distilleries have a variety of ways in which they can repurpose old , especially those previously used for aging . These barrels, although no longer suitable for aging bourbon, still retain some of their flavor and can be used to add unique characteristics to other such as , , and . Additionally, breweries also often utilize these barrels to infuse their beers with the distinct flavors of bourbon.

One common practice is for distilleries to age Scotch in these old bourbon barrels. Scotch, being a whisky, benefits from the additional aging time as it allows the flavors to meld and develop further. The porous wood of the bourbon barrels allows for a gentle interaction between the whisky and the residual bourbon flavors, resulting in a rich and complex Scotch. The longer aging period in these barrels helps to extract any remaining flavors, ensuring that the Scotch achieves a well-rounded profile.

Tequila and rum distilleries also find value in using old bourbon barrels. Tequila aged in these barrels takes on hints of caramel, vanilla, and oak from the previous bourbon aging, enhancing the overall flavor profile. Similarly, rum aged in these barrels gains a depth of flavor and complexity that complements the natural sweetness of the spirit. The bourbon-infused barrels impart notes of toffee, spice, and sometimes even a touch of smokiness, creating a unique and enjoyable drinking experience.

Craft breweries have also joined in on the trend of utilizing old bourbon barrels. These barrels provide an opportunity for brewers to experiment and create unique flavor profiles in their beers. The flavors from the bourbon, such as vanilla, caramel, and oak, can complement and enhance the existing flavors of the beer. The porous wood allows the beer to absorb the residual bourbon flavors, resulting in a rich and complex brew. Some breweries even age their beers in these barrels for extended periods, allowing the flavors to fully integrate and develop over time.

In addition to aging spirits and beer, distilleries may also opt to repurpose old bourbon barrels in other ways. The wood from these barrels can be used to create furniture, such as tables or chairs, or even for decorative purposes. Some distilleries have even used old barrels as planters or as part of their tasting rooms, adding a rustic and authentic touch to the ambiance.

The repurposing of old bourbon barrels by distilleries is a way to extend the life of these barrels and extract any remaining flavors. The unique characteristics imparted by bourbon aging can enhance the flavors of other spirits like Scotch, tequila, and rum, as well as add complexity to craft beers. Additionally, the wood from these barrels can find new life in the form of furniture or decorative elements. The possibilities are endless, and each repurposing adds its own touch of character and flavor to the final product.